As a leading enterprise in the global daily chemical industry, the company owns dozens of well-known brands, with products covering multiple fields such as personal care, home cleaning, and health care.
Its global production base is renowned for its intelligence and efficiency; Faced with increasingly complex market demands and supply chain management challenges, enterprises need to achieve transparency and lean production processes through technological innovation, further improving quality control efficiency and resource utilization.

Project requirements:
Requirement 1:
Ensure product quality and appearance compliance, avoid consumer complaints caused by poor sealing and other issues, and maintain brand reputation
Requirement 2:
Full process quality analysis, covering multi-dimensional testing requirements such as appearance defect detection, color code consistency, packaging sealing, and character printing integrity

Solution:
AI visual appearance defect detection system
Technical application: Deploy equipment, adopt AI algorithms and high-precision image processing technology, and automate product detection. By combining functions such as automatic distance separation, material alignment, and defect removal, unmanned inspection of the entire process can be achieved.
Color code and sealing test
Check the sealing of the product through a machine vision inspection system to ensure that there are no leaks or loose seals. Consistency analysis of color codes: By combining a high-sensitivity industrial camera with a light source, real-time monitoring of whether the color codes are clear and correctly positioned is carried out to ensure product consistency.
Character recognition and positioning system
Check the spray code (engraving) content on the product packaging, such as whether the date and batch are clear and the content is correct.

Application value:
Comprehensive upgrade of quality control
The recognition rate of appearance defects has been increased to 99.9%, with a missed detection rate of ≤ 0.1% and an over detection rate of ≤ 0.4%. The ability to detect minor defects surpasses manual detection capabilities.
The sealing inspection achieves 100% full inspection, and the detection rate of leakage problems has been increased to 99.9%.
Efficiency and cost optimization
The character detection speed reaches 400 pieces/minute, and the misjudgment rate drops to 0.05%, avoiding the risk of batch recall caused by printing defects; The significant improvement in consumer satisfaction enhances market competitiveness.